PS fast food box line

Short Description:

This production line adopts double-screw foam sheet extrusion technology. PSP foam sheet is a kind of new-type packing material with the features of heat preservation, safety, sanitation and good plasticity. It’s mainly used to make various types of food containers, such as lunch box, dinner trays, bowls etc by thermoforming. It’s also can be used to make advertisement board, industrial products packing and so on. It has stable performance, big capacity, high automation and yields quality products.


Product Detail

Product Tags

Ⅰ    105/120 PS foam sheet extrusion line includes the following components

Ⅱ Main parameters

Item

Unit

Parameter

Remark

Model

FS-FPP105-120

Applicable materials

GPPS granule

Thickness of product

mm

1-4

Width of sheet

mm

540-1200

Foaming rate

12-20

Bulk weight of product

Kg/m³

50-83

Thermal conductivity of product

W/m.k

0.021-0.038

Output

kg/h

150-200

Rated power

Kw

200

Power supply

three phase 380v/50Hz

External dimension

mm

26000×7000×3000

Complete machine weight

Ton

 About12

Ⅲ  Production flow chart

A. Automatic feeding system
1. Feeding style
Spiral feeding
2. Main parameters

Hopper capacity of the mixer (kg)

300

Motor Power of the mixer(kw)

3

Feeding capacity of the feeder (kg/h)

200

Motor power of the feeder (kw)

1.5

B. The first stage extruder
1. Screw and barrel materials
38CrMoAlA nitrogen treatment
2. Main motor style
AC-motors with frequency converters
3. Speed reducer
Extruder dedicated reducer,hard tooth surface,high torque,and low noise
4. Heater
Aluminum casted heater, solid-state relay contactless output, intelligent temperature controller control temperature
5. Technical parameters

 Driving motor power(kw)

55

Diameter of screw bolt(mm)

Φ105

L/D ratio of screw bolt

34:1

 Max rev of screw(rpm)

30

Number of heating zones 10
 Heating power (kw)

40

C. Blowing agent injecting system
1. Sort of pump
Plunger type high precision and high pressure measuring pump, to match one-way valve to control, the injection volume is controlled by plunger lift
2. Main technical parameters

 Sort of blowing agent

butane or LPG

Metering pump flow

40(L/H)

 Injection high pressure

30(Mpa)

Pressure gauge

0-40(Mpa)

 Motor power

3(kw)

D. Non-stop machine hydraulic automatic replace filter system
Hydraulic quickly net changing device
Main parameters

Oil pump motor power

4(kw)

Oil pump max pressure

20(Mpa)

Filter net quantity

4(piece)

Heating power

8(kw)

E. The second stage extruder
1. Screw and barrel material
38CrMoAlA nitrogen treatment
2. Main motor style
AC-motor with frequency converters
3. Speed reducer
Extruder dedicated reducer,hard tooth surface,high torque,and low noise
4. Heater
Aluminum casted heater, solid-state relay contactless output, intelligent temperature controller control temperature ,Cooling water device in heater .
5.  Cooling and temperature-reduction style   Circulating water cooling ,automatic bypass system.
6. Technical parameters

Driving motor power(kw)

55

 Diameter of screw bolt(mm)

Φ120

 L/D ratio of screw bolt

34:1

Max rev of screw(rpm)

30

Number of heating zones

13

 Heating power(kw)

50

6. Technical parameters
F. Extruder head and mold
1. Structure
Round of the extruder head,mold mouth can adjust,head with a pressure gauge and pressure output alarm device. The head heater with water cooling .
2.Material
High quality tool steel,heat-treated,flow channel surface roughness: Ra0.025μm
3. Main technical data

Diameter of mold orifice

According to the order contract

Quantity of temperature control zones

2

 Accuracy of temperature control

±1(℃)

Heating power

5(kw)

G.   Shaping cooling and cutting system
1. Shaping style:shaping barrel
2.Cooling style:shaping barrel cools with water and external wind-ring
3.Structure:shaping barrel, cutting knife and rack components
4.Main technical parameters

Shaping barrel size(mm)

According to the order contract

Blower power(kw)

  Three phrase0.55

H. Pulling system
1.Pulling style:four-roller parallel pull, compress with air drive
2.Driving motor form:AC-motor, frequency conversion velocity modulation, speed reducer changes speed
3. Main parameters

Pulling roller quantity(piece)

4

Pulling roller size (mm)

Φ260×1300

Motor power (kw)

1.5

I. Electrostatic elimination system
Adapt to tod type ion rod electrostatic elimination system, working volt is 7KV above, can produce high effective and powerful ion wind, effectively eliminate electrostatic danger.

J.Winding system
1.Form
Double-arm air shaft type
2.Main technical parameters

Coiling weight(kg) Maximum40
Coiling diameter (mm) Max 1100
Length control Meter counter control, adjust length
 Driving motor Torque motor 8n.m×2 sets

K. Electric control system
Heating control cabinet of the first stage extruder:one set
Heating control cabinet of the second stage extruder:one set
Winding control cabinet:one set


  • Previous:
  • Next:

  • Write your message here and send it to us

    Related products

    • Auto Winged sanitary napkin Machine with quick-pack machine

      Auto Winged sanitary napkin Machine with quick-...

      Ⅲ.main point 1. Adapt PLC control the whole machine, operate the machine by touch screen 2. the conveyor belt can absorb the product, when it is run high speed, it will not fly 3. Cutter adapt pressure spring protect the knife from overload pressure 4. edge sealing ADL and cutter adapt the air cylinder protect the device 5. Main machine adapt frequency control the speed 6. main machine adapt bearing, timing belt, right angle gearbox, eruptional box drive 7. Cutter, A...

    • 6 color film printing machine

      6 color film printing machine

      CONTROL PART 1.Double work station. 2.3 inch air shaft. 3.Magnetic powder brake auto tension control. 4.Auto web guide. UNWINDING PART 1.Double work station. 2.3 inch air shaft. 3.Magnetic powder brake auto tension control. 4.Auto web guide PRINTING PART 1. Pneumatic lifting and lowing printing plate cylinders auto lifting plate cylinder when the machine is stopped. After that can run ink automatically. When the machine is opening,it will make alarm to start the auto...

    • Multifunctional Non-woven Flat Bag Making Machine

      Multifunctional Non-woven Flat Bag Making Machine

      1)Fabric Roll Unwinding Auto loading material roll(lift by cylinders) Inflatable shaft to fix the fabric roll when machine working Auto stop when material run out of Magnetic powder tension controller Auto rectifying deviation system(EPC box and web guider) Bag mouth folding and sealing by ultrasonic welding Cylinders to lift and fix the sealing mold Custom-made sealing mould is available 2)Bag Bottom Gusset And Side Gusset Forming - compressed air input here Two s...

    • 4 Colors flexo printing machine

      4 Colors flexo printing machine

      Main Configration plate thickness:1.7mm Paste Version Tape Thickness:0.38mm Substrate Thickness:40-350gsm paper Machine Color:Grey White Operating Language:Chinese and English Lubrication System:Automatic Lubrication System--Adjustable lubricationtime and quantity.when there is insufficient lubrication or system failure,the indicator lamp will automatically alarm. Operating Console:Infront of the printing group Air Pressure required:100PSI(0.6Mpa),Clean,Dry...

    • Non-woven Laminated Box Bag Making Leader Machine

      Non-woven Laminated Box Bag Making Leader Machine

      Model: ZX-LT500 Non-woven Laminated Box Bag Making Leader Machine This machine adopts mechanical, optical, electrical and pneumatic integration technology, suitable for feeding the roll material of non-woven fabric and laminated non-woven fabric. It’s a specialized equipment for making the primary shaping non-woven(laminated) three dimensional bag(no need to turn the bag inside out). This equipment features stable production, strong and decent sealing of bags, good l...

    • 6 color flexo printing machine

      6 color flexo printing machine

      Control parts 1. Main motor frequency control, power 2. PLC touch screen control the whole machine 3. Reduce motor separate UNWINDING PART 1. Single work station 2. Hydraulic clamp, hydraulic lift the material, hydraulic control the unwinding material width, it can adjust left and right movement. 3. Magnetic powder brake auto tension control 4. Auto web guide PRINTING PART(4 pcs) 1. Pneumatic forward and backward clutch plate, stop printing plate and anilox roller ...